A
Fist Full of Dollars
Cost is important but are there
any other questions that need to be asked in selecting a calibration
supplier ? Is the ubiquitous ISO9000 registration enough ?
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Selecting a Calibration Vendor
If your car needed a 12,000 mile service you might
expect the choice of garage to be somewhat arbitrary. You'd probably
expect that, wherever you took it, the maker's recommended procedures
would always be followed and that recommended tools and parts would
always be used. This would be even more likely if the garage had
"Approved Main Dealer" status.
The ISO9000 Standard
It seems logical to apply this analogy to "calibration dealers"
with ISO9000 approval, but remember that ISO9000 is procedural:
a Quality Management Standard (QMS). The standard doesn't define
the product in any way, only the checks and measures required to
maintain a consistent quality level as defined by that particular
supplier.
It doesn't mean that, for example, all electronic instrument suppliers
have the same quality level. Whether the service meets the customers'
needs is beyond the scope of this certification.
Commercial Considerations
Both commercial and technical needs have to be met when seeking
a calibration service. Cost and turnaround time are two fundamental
commercial criteria.
And the technical need is most appropriately described as "an
adequacy of testing that confirms usage requirements".
Many users find it difficult to define their testing needs exactly
and simply request a "Calibration to spec". This can be
ambiguous.
Calibration can vary from a thorough performance evaluation of
every mode and range to a cursory check of basic functionality.
While the latter may meet a customer's need for a low cost service,
it implies a higher level of risk - that the equipment has an undetermined
performance deficiency with potentially serious consequences.
Manufacturer's Recommendation
In general, test equipment makers design recommended calibration
procedures which carefully compromise expensive over-testing with
the increased risk associated with under-testing.
Their understanding of how the equipment works and the crucial
areas of its performance ensures that reputable servicers following
the makers' guidance can maintain confidence in the ability of a
unit to fully meet its specification.
The provision of a certificate, even to spec, does not necessarily
guarantee that the methods used are technically sound. This is where
the added assurance available from a UKAS (formerly NAMAS) accredited
calibration facility -- one accredited against ISO/IEC17025 (formerly
ISO/IEC Guide 25 or EN45001) comes in.
Calibrations reported on a UKAS certificate must be made using
methods and equipment which are closely scrutinized by technical
experts from the UK National Physical Laboratory. Choosing a calibration
supplier is not necessarily straightforward. Unlike the car analogy,
it's not an arbitrary decision. ISO9000 is certainly one of the
prerequisites, as is UKAS certification. But beyond this there are
still questions to be asked; these are offered for guidance:
- Who defines the testing? Is it less than
that suggested by the maker?
- Does the calibration certificate/ results
include a clear statement about the spec compliance of the item?
And is attention drawn to out-of-tolerance measurements so that
further action can be taken?
- Are specs/test limits unambiguously included
with the test data or do you have to wade through the equipment
handbook and interpret complex data to quantify performance against
your requirements?
- Is equipment returned in a spec compliant
state, or do you have to specially request adjustment and re-test?
- Are documented procedures followed or
do technicians invent 'suitable' testing as they go along, leading
to inconsistency and inability to recreate queried results?
Whether potential suppliers are ISO9000 or UKAS accredited, it's
still the case that equipment users seeking support contractors
need to investigate the technical breadth (adequacy) of the calibrations
provided.
Agilent Technologies believe that formalized QMS and measurement
accreditation gives an excellent foundation on which to develop
the credible services demanded by today's quality-conscious market.
They will, eventually, lead to the formulation of defined instrument
testing criteria. Then users will at last have a "level playing
field" on which to judge service providers, so easing selection.
Defining Your Calibration Requirement
Need advice about wording your purchase order to maximize the likelihood
that the service actually provided meets your organizations expectations?
Advice from the Industry
GAMBICA, the British trade association for the instrumentation,
control and automation industry has produced a guide:
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